Product Description:
Accelerate your automotive innovation with our **Custom Rapid Prototype Tooling**, designed specifically for die-casting and molding high-performance car bumpers, structural parts, and complex automotive components. Tailored for OEMs, R&D teams, and aftermarket suppliers, our tooling solutions bridge the gap between prototyping and mass production, enabling rapid design validation and low-to-medium volume manufacturing. Our molds deliver exceptional dimensional accuracy, surface finish, and durability—ideal for lightweighting trends and crash-resistant automotive applications.
Features:
- Material-Specific Engineering - Aluminum Focus: Thin-wall die-casting designs (down to 1.5mm) for lightweight bumper beams and housings.
- Steel Compatibility: High-pressure molding for reinforced brackets and impact-absorbing structures.
- Advanced Die Casting Tech - Vacuum-Assisted Cavities: Minimize porosity in aluminum parts for superior mechanical performance.
Technical Parameters:
| Parameter | Value |
| Heat Treatment | Annealing, Quenching, Tempering, Etc. |
| Surface Treatment | Polishing, Sandblasting, Anodizing, Etc. |
| Processing Technology | CNC Machining, Drilling, Milling, Turning, Etc. |
| Material | Aluminum Alloy |
| Casting Method | Casting |
| Inspection | 100% Inspection |
| Packaging | Wooden Cases, Cartons, Pallets, Etc. |
| Application | Automotive |
| Tolerance | ±0.1mm-±0.5mm |
| Drawing Format | PDF, DWG, IGS, STP, Etc. |
Manufacture Process:
1. Review the part design,drawings and quality standard from clients.
2. Mould and Tooling design & manufacturing
3. Mould and Tooling testing & confirm the sample
4. Die casting raw castings
5. Surface treatment: Trimming,Deburring, polishing, cleaning, passivation & power coating and other requirement from Customer
6. Precision machining: CNC lathes, milling, drilling, grinding etc
7. Full Inspection
8. Packing
9. Delivery
Our Advantages
1. We are the biggest lost foam mould manufacturer in China, we focus on high challenge lost foam mould and we have large gantry machining centers,30 sets imported high speed machining center,more than 40 sets general machine tool equipment;
2. We have 36 senior mould designers, to ensure reasonable / safety / high efficiency mould design and ensure the fast mould delivery and rational mould structure, make the process more safer and the production efficiency more higher;
3. We using numerical control machine tool to manufacture the mould cavities, to ensure a even thickness ;
4. We using ZL104 Aluminium to casting the mould, to manufacture a high strength mould;
5. For the big mould, we using Ø22*1 copper tube as cooling pipe, with water spray system, to get a nice cooling effect;
6. We Have (TEF10N) coating on the mould surface, it can reduce the friction, anti water/static electricity/acid-base/high-temperature, with this we can ensure the pattern has smooth surface without distrotion, and easy to demould;
7. All the screws we using stainless steel screw, easy to disassemble during maintenance;
8. For the big mould chest, we using 18-20mm thick wrought aluminium plate, to offer high strenght cavity.
