Custom Sand Casting Moulds for Automotive and Hardware

Custom Precision-Engineered Sand Casting Moulds for Metalworking

Metal castings are created via the sand casting method, which uses disposable sand molds. Sand can be used to create intricate shapes, as anyone who has built a castle at the beach will attest. This makes casting an incredibly easy manufacturing procedure. However, success in a foundry using the heat of molten metal requires careful consideration of numerous elements. Metal components of any size, from a few ounces to several tons, can be made by casting. Castings with intricate exterior details, inner cores, and various shapes can be produced using sand molds. You can sand cast almost any metal alloy. Melted metal is poured into hollows created in moistened sand, which are then allowed to cool.

Application:

Glass Ribs, Glass Clamps, Vehicle Parts, LED housing,Support Bracket, Machine Parts, Motorcycle Spare Parts, Agricultural Machinery Parts, Engineering Machinery Parts, Engine Components, Aluminum Generator Spare Parts, Engine Bushing, Automobile Radiator Accessories, Power Generation Industries Components, Engine Blocks, Regulator Housing, Clapboard, Crane Spare Parts, General Mechanical Parts, Medical Devices Components, Scaffold Spare Parts, National Defense Components, Construction Spare Parts, Mining Mechanical Parts, Material Handling Spare Parts, LED Cover, LED HeatSink, Water Pump Spare Parts, Light Cases, Water Pump Spare Parts Components, General Industrial Equipment Components, Baffle Plate, Machine Bases, Automobile Suspension Spare Parts, Motor Pedestal, Truck Parts, ect.

Production Process:

Quality Control

1) Checking the raw material after they reach our factory------- Incoming quality control ( IQC)

2) Checking the details before the production line operated

3) Have full inspection and routing inspection during mass production---In process quality control(IPQC)

4) Checking the goods after they are finished---- Final quality control(FQC)

Packaging & Shipping

Our products are all packed in wooden cases to ensure zero damage. If customers have specific requirements for the packaging, we will gladly accommodate. The products will be sent to you on time and we will arrange everything from the initial consultation to the delivery of your chosen port anywhere the world. We can also customize the packing method according to customers' needs. Suitable for seaway transportation.

Our Advantages

1. We are the well-known foundry mould manufacturer in China and we have large gantry machining centers,30 sets imported high speed machining center,more than 40 sets general machine tool equipment.Professional undertake various kinds of superior difficulty and complex casting Mould;
2. We have 3 senior casting mould craftsmen and 36 professional foundry mould designers who design the structure and the process of the mould. That ensure the fast mould delivery and rational mould structure, make the process more safer and the production efficiency more higher;
3. We using numerical control machine tool to manufacture the mould cavities, to ensure a even thickness ;
4. We using ZL104 Aluminium to casting the mould, to manufacture a high strength mould;
5. For the big mould, we using Ø22*1 copper tube as cooling pipe, with water spray system, to get a nice cooling effect;
6. We Have (TEF10N) coating on the mould surface, it can reduce the friction, anti water/static electricity/acid-base/high-temperature, with this we can ensure the pattern has smooth surface without distrotion, and easy to demould;
7. All the screws we using stainless steel screw, easy to disassemble during maintenance;
8. For the big mould chest, we using 18-20mm thick wrought aluminium plate, to offer high strenght cavity
9. For the complex mould which is difficult to demould, we can manufacture the automaitc mould with take out device ;
10. We produce the pattern sample to customer after finish the mould, when the pattern was qualified, then we do exceptance job for the mould ;
11. We have the Hexagon coordinate measuring instrument imported from the Switzerland to have a test make sure our mould qualified.

FAQ:

1.How can I get the quotation?

Please give us your drawing, quantity, weight and material of the product.

2.If you don't have the drawing,can you make drawing for me?

Yes, we are able to make the drawing of your sample duplicate the sample.

3.When can I get the sample and your main order time?

Sample time: 15-30 days after start to make mold.

Order time: 35-40 days, the accurate time depends on product.

4.What is your payment method?

Tooling: 50% T/T in advance, after sample approved pay balanced.

Order time: 30% deposit, 70% against copy of B/L.

5.Which kind of file format you can read?

PDF, IGS, DWG, STEP, JPG, PNG, MAX

6.What is your surface treatment?

Including: powder coating, sand blasting, painting, polishing, acid pickling, anodizing, enamel, zinc plating, hot-dip galvanizing, electrophoresis, chrome plating.

7.What is your way of packing?

Normally we pack goods according to customers' requirements.

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Custom Sand Casting Moulds for Automotive and Hardware Images